PV Combiner Box Metal Shell | Solar Combiner Enclosure

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Photovoltaic Combiner Box

PV Combiner Box Metal Shell for Solar PV Systems

EWJ manufactures solar combiner boxes and photovoltaic combiner boxes in galvanized steel and stainless steel for utility-scale plants, commercial rooftops and industrial PV installations. Every unit is built for outdoor service with a configurable string layout, surge protection and a metal housing that keeps the DC side protected for its service life.

Configure input string counts, mounting style, material and internal layout to match your project — from a 2-string rooftop box to a 36-string utility combiner.

1000V system voltage3.8kV SPD20kA discharge currentIP65 / IP66
PV Combiner Box metal shell
Custom PV combiner enclosure
Front view of PV combiner box with warning label

Why a Metal PV Combiner Box

A solar combiner box is the boundary between the module field and the inverter. Everything downstream depends on how well that enclosure is built.

Built for outdoor DC service
IP65 and IP66 rated housings keep dust, rain and salt spray out of the enclosure for the full design life.
Surge protection as standard
A 3.8kV voltage protection level and 20kA nominal discharge current protect the DC string in each solar combiner box from switching transients.
String count is a build option
Ten standard configurations from EWJ-PV2 to EWJ-PV36, with custom string layouts available for non-standard arrays.
Metal housing, not plastic
Galvanized steel or stainless steel shell with powder coating, built for thermal cycling and long outdoor exposure.

Technical Specifications

All values below are taken from the manufactured PV combiner box, not from a generic datasheet.

Product namePhotovoltaic Combiner Box
Model seriesEWJ-PV
Protection gradeIP65 (IP66 available)
System voltage1000V
Voltage protection level3.8kV
Nominal discharge current20kA
Input string options4 / 6 / 8 / 10 / 12 / 14 / 16 / 18 (2 to 36 strings available)
MaterialGalvanized steel / stainless steel
Surface treatmentPowder coating
External dimensionsCustom per project
Installation methodWall mounting (pole and floor standing available)
Access optionsAnti-theft locking, optional viewing window
Thermal managementNatural ventilation, optional fan systems
IntegrationCompatible with breakers, surge protectors and string monitoring devices

Model Series by String Count

Standard input string configurations from 2 to 36 strings. Custom string layouts are available for non-standard module arrays.

ModelInput strings
EWJ-PV22
EWJ-PV44
EWJ-PV66
EWJ-PV88
EWJ-PV1010
EWJ-PV1212
EWJ-PV1616
EWJ-PV1818
EWJ-PV2424
EWJ-PV3636
Wide PV combiner box with multiple cable gland entries

Where PV Combiner Boxes Are Used

The same combiner box has to survive very different sites. The string count, mounting method and material all follow from the installation.

Commercial Rooftop Systems
Combiner boxes for solar arrays are grouped by roof zone, each sized to the string count of the modules it serves.
Utility-Scale Plants
High string-count configurations consolidating long rows of modules before the inverter.
Industrial & Harsh Sites
Stainless steel housings for high-humidity, salt-mist and dust-heavy environments.
PV Carports & Canopies
Compact enclosures for elevated structures where installation height and access matter.

PV Combiner Boxes in the Field

Four installation contexts the EWJ-PV series is built for — from a plinth-mounted unit on a ground array to a wall-mounted box next to the inverter.

PV combiner box installed on a concrete plinth at a ground-mounted solar farm
Ground-Mounted Solar Farms
Sited on a concrete plinth or the array steelwork, with bottom-entry cable glands and the door facing the maintenance walkway.
Row of PV combiner boxes consolidating strings in a solar power plant
String Consolidation in Large Plants
Rows of enclosures collect module strings along the DC route, reducing the number of cable runs reaching the inverter station.
Technician checking a wall-mounted enclosure beside solar inverters
Commercial & Industrial Inverter Rooms
Wall-mounted units installed beside the inverter, so the DC side terminates and is isolated in the same room as the conversion equipment.
Installer terminating string fuses and surge protection inside a combiner enclosure
On-Site Wiring and Commissioning
String fuses, surge protection and monitoring devices are terminated and tested after the enclosure is fixed in position.

Customizing Your PV Combiner Box

Every enclosure in the EWJ-PV series is built to the project rather than pulled from a shelf. Six parameters are specified per order.

Dimensions
Enclosure size set to your mounting space and cable routing, not the other way around.
Material & Finish
Galvanized steel or stainless steel, powder coated or anodized to suit the site your PV combiner box is installed in.
Mounting
Wall, pole or floor standing, with the fixing pattern you specify.
Internal Layout
Breaker count, SPD arrangement and monitoring device positions to your wiring plan.
Access & Security
Anti-theft locks and optional viewing windows for outdoor and public areas.
Thermal Management
Natural ventilation louvres or fitted fan systems for high-load arrays.

Certification and Testing

Test reports are available with the order. Certificates are issued per production batch, not per catalogue.

EN 60529
IP protection rating tests
EN 60947-5-1
Low-voltage switchgear and controlgear
ISO 9001
Quality management system
CE / RoHS
Market conformity and material compliance

PV Combiner Box FAQ

The questions procurement and engineering teams raise most often.

What IP rating does a PV combiner box need?+

IP65 is the practical minimum for outdoor PV installations — it protects against dust and water jets. IP66 adds protection against powerful water jets and is worth specifying in coastal, open-rack or high-washdown sites. EWJ supplies both; the enclosure material and surface treatment should be matched to the environment.

How many solar strings can one combiner box take?+

Standard EWJ configurations run from 2 to 36 input strings. The most common commercial rooftop sizes are 4 to 16 strings, while utility-scale plants usually step up to 24 or 36. Non-standard string counts can be engineered against your module layout.

What does the 3.8kV voltage protection level mean?+

It is the maximum continuous voltage the internal surge protection device is rated for, so the box is suitable for PV systems operating at up to 1000V DC. The 20kA nominal discharge current indicates how much surge current the device can divert safely.

Can you add string monitoring to the combiner box?+

Yes. The internal layout is specified by you, so monitoring devices — per-string monitoring, current transformers or communication modules — can be positioned to match your monitoring architecture.

What is the difference between a PV combiner box and a junction box?+

A junction box simply terminates and protects individual panel conductors. A combiner box aggregates the DC output of multiple strings, and therefore carries the full array voltage and current — it is the boundary between the module field and the inverter, which is why surge protection and enclosure rating matter at this point.

Are these enclosures suitable for fire safety requirements?+

The metal housing provides a non-combustible enclosure with a controlled enclosure surface temperature, which is a key factor in fire safety assessment for PV installations. Specific project requirements should be reviewed against the installation layout before order.

PV Combiner Box for Your Next Solar Project

Send your string count, mounting preference, material and installation environment. We confirm the configuration, quote against your specification, and build against the approved sample.

PV combiner box with wall mounting brackets

Send Your Requirements

Tell us the string count, mounting method and site conditions. We reply within 24 hours with a matching configuration and a quotation against your specification.

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